Fanuc 414 Servo Alarm Diagnosis Guide

The Fanuc 414 alarm indicates that a servo system fault has occurred.
However, this alarm does not directly identify a specific failure point.

To determine the root cause, engineers must analyze:

  • CNC diagnostic data

  • Servo amplifier status

  • Hardware connections

  • Machine operating conditions

A comprehensive evaluation is required to accurately identify the problem.


Method for Analyzing Fanuc 414 Alarm

1. Diagnosing Using CNC Diagnostic Data

1.1 FANUC 0 Series Systems

For FANUC 0 series CNC systems, the alarm can be analyzed using diagnostic parameters:

DGN No.720 – No.727
(4n4 alarm corresponds to the nth axis servo alarm)

These diagnostic values help identify the specific fault type in the servo system.

FANUC 0 Series CNC diagnostic screen displaying DGN parameters used for analyzing Fanuc 414 servo alarm faults

Fanuc servo diagnostic codes No.720 used for troubleshooting Fanuc 414 servo alarm


1.2 FANUC 16/18/21, 0i-A/B/C, 16i/18i/21i-A/B Systems

For these systems, analyze the following diagnostic numbers:

  • DGN No.200

  • DGN No.201

  • DGN No.204

These diagnostic parameters provide detailed information about the servo alarm source.

Fanuc CNC system diagnostic interface showing DGN No.200 No.201 No.204 used for servo fault diagnosis

Fanuc 16/18/21, 0i-A/B/C, 16i/18i/21i-A/B Control servo diagnostic codes No.720 No.200 No.201 used for troubleshooting Fanuc 414 servo alarm


1.3 FANUC 0i-D / 0i-F / 31i / 32i / 35i Systems

Starting from the FANUC 0i-D series, the traditional 414 alarm was replaced with more specific servo alarms.

However, the troubleshooting method remains similar.

Engineers can analyze the fault through:

Servo Motor Setting Screen → Alarm 1-5

Fanuc 0i-D/F, 31i/32i/35i-A/B Controls servo motor setting screen showing alarm information used for diagnosing servo system faults

Fanuc 0i-D/F, 31i/32i/35i-A/B Controls servo alarm diagnostic code reference table used to identify servo amplifier and encoder faults


Fanuc Servo Diagnostic Code Explanation

Alarm 1 (No.720 / No.200)

Code Abbreviation Description
#0 OFA Overflow alarm occurred inside the digital servo
#1 FBA Disconnection alarm – check diagnostic No.201
#2 DCA Servo amplifier discharge circuit alarm – check LED
#3 HVA Servo amplifier overvoltage alarm – check LED
#4 HCA Servo amplifier abnormal current alarm – check LED
#5 OVC Digital servo overcurrent alarm
#6 LV Servo amplifier low voltage
#7 OVL Overload alarm – check diagnostic No.201

Alarm 2 (No.201)

When OVL = 1 in diagnostic No.201./Alarm 1, the overload alarm detail is shown below.

ALD EXP Description
0 - Motor overheating
1 - Amplifier overheating

When FBA = 1 in Alarm 1, the disconnection alarm details appear in diagnostic No.201.

ALD EXP Description
1 0 Built-in pulse encoder disconnection (hardware)
0 1 External pulse encoder disconnection (hardware)
1 1 Pulse encoder disconnection (software)

Alarm 3

Code Abbreviation Description
#0 SPH Serial pulse encoder or feedback cable abnormal
#1 CKA Serial pulse encoder abnormal
#2 BZA Battery voltage dropped to 0
#3 RCA Serial pulse encoder abnormal
#4 PHA Encoder or feedback cable abnormal
#5 BLA Battery voltage low (warning)
#6 CSA Serial pulse encoder hardware abnormal

Alarm 4

Code Abbreviation Description
#4 PRM Illegal parameter detected in digital servo (check DGN 352)
#5 STB Serial pulse encoder communication abnormal
#6 CRC Serial pulse encoder communication abnormal
#7 DTE Serial pulse encoder communication abnormal

Alarm 5 (No.204)

Code Abbreviation Description
#3 PMS Encoder or feedback cable abnormal
#4 LDA Encoder LED abnormal
#5 MCC Servo amplifier magnetic contactor stuck
#6 OFS A/D conversion abnormal in digital servo current

Note

The above diagnostic information should be used as reference indicators.
The final fault determination should also consider:

  • Hardware connections

  • Machine operating conditions

  • Failure patterns

  • Environmental factors


Method 2: Check Servo Amplifier LED Status

Another effective way to diagnose the Fanuc 414 alarm is by checking the LED display on the servo amplifier.

When the LED display shows a number other than “0”, it indicates that the amplifier has detected a fault.

Technicians should refer to the following manuals for detailed interpretation:

  • B-65285EN – αi Series Servo Motor Maintenance Manual

  • B-65325EN – βi Series Servo Motor Maintenance Manual

These manuals provide detailed explanations for amplifier LED alarm codes and troubleshooting procedures.


Practical Troubleshooting Tips

When troubleshooting Fanuc 414 servo alarms, engineers should follow this order:

  1. Check CNC diagnostic parameters

  2. Observe servo amplifier LED status

  3. Inspect encoder and feedback cables

  4. Verify servo motor temperature

  5. Check power supply and amplifier voltage

  6. Inspect hardware connections

A systematic approach helps reduce machine downtime and ensures accurate fault identification.


Need FANUC Parts or Repair Service?

If your CNC machine encounters Fanuc servo alarms or hardware failures, professional support and reliable spare parts are essential.

REACO CNC provides:

With 33 years of experience, we supply high-quality CNC parts and services to customers worldwide.


Reference Source: Beijing FANUC. This article is based on technical documentation provided by Beijing FANUC.

For More Fanuc CNC repair Cases and technical articles, please back to Fanuc Technical Support Center.

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