FANUC 0i-D / 0i Mate-D Servo Alarm List and Troubleshooting Guide

FANUC CNC systems such as 0i Model D and 0i Mate-Model D are widely used in CNC machining centers and CNC lathes. During machine operation, the servo system may generate SV alarms (Servo Alarms) when abnormal conditions occur.

These alarms can be caused by various factors such as:

  • servo amplifier faults

  • encoder communication errors

  • parameter configuration issues

  • power supply abnormalities

  • FSSB communication failures

  • mechanical load problems

Understanding the meaning of these servo alarm codes can help technicians quickly diagnose machine problems and reduce downtime.

This article provides a complete FANUC servo alarm list for the 0i-D series, including alarm codes SV0001 to SV5197, along with descriptions of each alarm.


FANUC Servo Alarm (SV Alarm) List

Synchronization Control Alarms

Alarm Code Alarm Message Description
SV0001 Synchronization Adjustment Error During feed axis synchronous control, the compensation value during synchronization adjustment exceeds parameter No.8325. This alarm occurs on the master axis or slave axis.
SV0002 Synchronization Error Too Large During feed axis synchronization control, the synchronization error exceeds parameter No.8332. After power-on and before synchronization adjustment completes, the judgment is based on parameter No.8332 multiplied by parameter No.8330. This alarm occurs only on the slave axis.
SV0003 Synchronous / Hybrid / Overlap Control Interrupted A servo alarm occurred on one axis during synchronous or hybrid control, preventing the control mode from continuing. All related axes are turned servo off.
SV0004 G31 Error Too Large Position deviation during torque limit skip command operation exceeds the limit set by parameter No.6287.
SV0005 Synchronization Error Too Large (Mechanical Coordinates) During feed axis synchronization, the mechanical coordinate difference between master and slave axes exceeds parameter No.8314.
SV0006 Incorrect Dual Motor Drive Axis Absolute position detection is set for the slave axis in tandem control (parameter APC No.1815#5 = 1).
SV0007 Servo Warning in Another System In a 2-path system using a multi-axis amplifier across paths, a servo alarm occurred in another path axis.

Servo Amplifier Hardware Alarms

Alarm Code Alarm Message Description
SV0010 SV Overheat Internal temperature of the servo amplifier is too high.
SV0011 SV Motor Over Current (Soft) Abnormal command value detected by digital servo software. Possible causes include disconnected power cable, phase loss, or short circuit.
SV0012 SV Drive Off Circuit Failure Two breaker input signals are inconsistent or breaker circuit abnormal.
SV0013 SV CPU Bus Error Abnormal data occurred in the CPU bus inside the amplifier.
SV0014 SV CPU Monitor Error Abnormal CPU operation inside the amplifier.
SV0015 SV Low Volt Driver Driver power supply voltage inside the amplifier dropped.
SV0016 SV Current Detect Error Abnormal motor current detection inside the amplifier.
SV0017 SV Internal Serial Bus Failure Internal serial bus communication failure in amplifier.
SV0018 SV ROM Data Failure Internal ROM data error inside amplifier.
SV0019 SV Motor Over Current (Ground Fault) Ground fault in motor, power cable, or amplifier.

Power Supply Related Alarms

Alarm Code Alarm Message Description
SV0020 PS Ground Fault Ground fault detected in motor, power cable, or amplifier.
SV0021 PS Overcurrent 2 Overcurrent detected in input circuit.
SV0022 PS Overcurrent 3 Overcurrent detected in input circuit.
SV0023 PS Overcurrent 4 Overcurrent detected in input circuit.
SV0024 PS Soft Thermal Load exceeded rated value.
SV0025 PS DC Link Overvoltage 2 DC link voltage too high.
SV0026 PS DC Link Overvoltage 3 DC link voltage too high.
SV0027 PS DC Link Overvoltage 4 DC link voltage too high.
SV0028 PS DC Link Low Voltage 2 DC link voltage dropped.
SV0029 PS DC Link Low Voltage 3 DC link voltage dropped.
SV0030 PS DC Link Low Voltage 4 DC link voltage dropped.
SV0031 PS Illegal Parameter Invalid parameter set in power supply control parameters.
SV0034 PS Hardware Error Hardware failure in power supply module.

PS Sub Module Alarms

Alarm Code Description
SV0040 PS sub-module / power supply / cable failure. Replacement required.
SV0041 PS sub-module / power supply / cable failure.
SV0042 PS sub-module / power supply / cable failure.
SV0043 PS sub-module / power supply / cable failure.

Absolute Encoder (APC) Alarms

Alarm Code Description
SV0301 APC alarm: communication error – machine position cannot be correctly obtained.
SV0302 APC alarm: timeout error – encoder communication timeout.
SV0303 APC alarm: data format error – frame error occurred.
SV0304 APC alarm: parity error detected.
SV0305 APC alarm: pulse error detected.
SV0306 APC alarm: overflow error – position deviation overflow.
SV0307 APC alarm: excessive axis movement during power-on.

Built-in Encoder Alarms

Alarm Code Description
SV0360 Built-in pulse encoder checksum error.
SV0361 Encoder phase abnormal.
SV0362 Revolution data abnormal.
SV0363 Encoder clock error.
SV0364 Software phase alarm.
SV0365 Encoder LED abnormal.
SV0366 Pulse loss detected.
SV0367 Count value lost.
SV0368 Serial communication data cannot be received.
SV0369 CRC error or stop bit error during communication.

External Detector Alarms

Alarm Code Description
SV0380 External detector LED error.
SV0381 Encoder phase abnormal (external scale).
SV0382 Count value lost (external).
SV0383 Pulse loss (external).
SV0384 Software phase alarm (external).
SV0385 Serial data error from external detector.
SV0386 CRC or stop bit error during communication.
SV0387 External encoder abnormal – contact scale manufacturer.

Servo System Operation Alarms

Alarm Code Description
SV0401 Servo V-READY signal OFF.
SV0403 Hardware / software mismatch.
SV0404 Servo V-READY signal ON abnormal.
SV0407 Synchronization position deviation too large.
SV0409 Abnormal torque detected in servo motor.
SV0410 Position deviation too large when stopped.
SV0411 Position deviation too large during movement.
SV0413 Axis LSI overflow.
SV0415 Excessive movement speed specified.
SV0417 Illegal digital servo parameter.

Servo Motor and Amplifier Protection Alarms

Alarm Code Description
SV0430 Servo motor overheat.
SV0431 Inverter circuit overload.
SV0432 Inverter control voltage low.
SV0433 DC link voltage low.
SV0434 Inverter control voltage low (amplifier).
SV0435 DC link voltage low (amplifier).
SV0436 Soft thermal protection detected.
SV0437 Inverter input circuit overcurrent.
SV0438 Inverter current abnormal.
SV0439 DC link overvoltage.
SV0440 Excessive regenerative discharge power.
SV0441 Abnormal current offset detected.
SV0442 DC link charging abnormal.
SV0443 Cooling fan failure (power supply).
SV0444 Cooling fan failure (servo amplifier).

Encoder Disconnection Alarms

Alarm Code Description
SV0445 Software detected encoder disconnection.
SV0446 Hardware detected internal encoder disconnection.
SV0447 Hardware detected external detector disconnection.
SV0448 Feedback inconsistency between internal encoder and external detector.
SV0453 Serial encoder disconnection alarm.

FSSB Communication Alarms

Alarm Code Description
SV0460 FSSB disconnection detected.
SV0462 CNC data transfer error due to FSSB communication error.
SV0463 Servo software failed to receive correct data.
SV0465 Failed to read amplifier ID data.
SV0466 Motor and amplifier combination incorrect.
SV0468 High-speed HRV configuration error.

Additional System Alarms

Alarm Code Description
SV0600 DC link overcurrent.
SV0601 Inverter cooling fan failure.
SV0602 Amplifier overheating.
SV0603 IPM overheating alarm.
SV0604 Amplifier communication error.
SV0605 Excessive regenerative discharge power.
SV0606 Cooling fan stopped.
SV0607 Power phase loss.
SV0646 External analog signal abnormal.
SV0654 Dynamic braking relay failure.

Initialization and Configuration Alarms

Alarm Code Description
SV1025 V-READY signal abnormal during initialization.
SV1026 Illegal axis assignment parameter.
SV1055 Dual motor drive axis configuration incorrect.
SV1056 Tandem drive axis pair configuration incorrect.
SV1067 FSSB configuration error (software detection).

FSSB System Errors

Alarm Code Description
SV5134 FSSB startup timeout.
SV5136 Insufficient number of amplifiers detected by FSSB.
SV5137 FSSB configuration error.
SV5139 FSSB initialization error.
SV5197 FSSB did not open during startup.

FANUC CNC Repair and Spare Parts Support

If your machine continues to display servo alarms, the problem may be related to the servo amplifier, encoder, power supply module, or FSSB communication system.

REACO CNC provides professional services including:

  • FANUC CNC spare parts supply

  • FANUC servo amplifier replacement

  • FANUC encoder and cable supply

  • FANUC CNC repair services

With 33 years of experience, we support customers worldwide with reliable CNC parts and technical assistance.


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